ULTRA-PF® SYSTEM
DESCRIPTION

The Ultra-PF System is a specialty drill-in and completion fluid designed for use in potassium and/or cesium formate brines. Standard Ultra-PF Systems formulated with xanthan gum biopolymer and Formatrol® , a proprietary starch derivative, provide enhanced low shear rate viscosities and high temperature-high pressure filtration control up to 330°F. The thermal stability of Ultra-PF Systems may be further increased to 360°F with the addition of Formate Stabilizer, Thermasal®-A, and Thermasal-B. Fluid systems formulated in potassium formate range in density from 9.5 to 13.0 lb/gal at low solids levels, and up to 14.6 lb/gal with the addition of higher density weighting solids. Cesium formate compositions reach densities of 17.5 lb/gal with a minimum concentration of solids. In addition to drilling into the payzone, Ultra-PF can be utilized in underreaming, lost circulation pills, and pre/post gravel pack fluid loss pills.

FEATURES
  • A propriety starch with excellent thermal stability utilized as a filtration control additive
  • Synergistic polymer blend yields improved static suspension as well as pseudoplastic behavior under dynamic conditions
  • No external heat source is required during mixing to obtain the desired fluid rheological properties
  • Bridging/weighting solids of calcium carbonate, iron carbonate, or iron oxide may be utilized in the Ultra-PF System
  • System can be used across a broad density range
  • Thin, ultra-low permeability filter cake limits filtrate and polymer invasion into the formation

BENEFITS
  • Stable system properties up to 360°F
  • Mixing time and costs are minimized
  • Easier clean-up with low solids formulations due to ultra-thin filter cake
PRODUCT COMPONENTS FUNCTIONS
Formavis Ultra Xanthan gum biopolymer Viscosifier
Formatrol Derivatized starch Fluid loss control additive
Ultra Carb Sized calcium carbonate Bridging particles
Formate Stabilizer Polyglycol Thermal stabilizer
Thermasal-A & B Anhydrous salt and magnesia compound Two component thermal stabilizing system
LOW SHEAR RATE VISCOSITIES (0.0636 sec-1) AND FILTRATES FOR VARIOUS POTASSIUM FORMATE/ULTRA-PF SYSTEM DENSITIES
 

 

SYSTEM

 

PROPERTIES

 

INITIAL

HOT ROLL,

16 Hours

STATIC AGE,

16 Hours

10.5 lb/gal Calcium Carbonate

LSRV, cP

26,800

25,400

64,200

Filtrate, mL

6.0

5.5

7.0

11.5 lb/gal Calcium Carbonate

LSRV, cP

24,200

61,000

48,200

Filtrate, mL

6.8

8.3

7.3

12.4 lb/gal Calcium Carbonate

LSRV, cP

43,200

63,200

42,100

Filtrate, mL

5.0

6.5

5.0

14.6 lb/gal Hematite

LSRV, cP

71,500

69,200

66,500

Filtrate, mL

8.8

8.0

5.0

TEST PARAMETERS
  • Rheological properties: 120°F
  • Hot roll: 280°F
  • Static age: 330°F
  • HTHP test media: 750 mD saturated disk
  • Filtrate (30 minutes): 330°F
  • Pressure differential: 250 psi
LOW SHEAR RATE VISCOSITY INITIAL YIELD AND STABILITY OF VARIOUS FILTRATE REDUCERS IN 12.0 lb/gal KCOOH BRINE 
 

ADDITIVE (22.4 lb/bbl)

LSRV (0.0636 sec-1)

INITIAL

HOT ROLLED,

250°F, 16 Hours

Formatrol®

208,000

150,000

PAC

230,000

50,400

Starch Derivative No. 1

7,000

250,000

Starch Derivative No. 2

500

312,000

Starch Derivative No. 3

500

52,000

Starch Derivative No. 4

400

2,700