Crosslink polymer pill, rigid gel set, crosslink pill for oil and gas, pre-cement pad, lost circulation, fluid loss
PBS PLUG® M SYSTEM
DESCRIPTION

PBS Plug M System is a surface-mixed, pumpable solids-laden slurry, formulated to provide an enhanced rigid crosslinked gel structure after pumping. This system includes sized particles of borate-containing minerals and special polymers, which provide formulating flexibility to accomplish diverse requirements in lost circulation applications. PBS Plug Modifier, a calcium/magnesium compound, and PBS Plug Activator M, a salt/magnesia compound, serve as crosslink catalysts when mixed with PBS Plug M to provide maximum gel structure with reduced setting times. Alternatively, PBS Plug Accelerator is an additional activator for low-temperature applications, or to increase rigidity of the plug. The polymers in the base product enhance viscosity and filtration control and are crosslinked by the borate anion once ionized by the sparingly water-soluble borate salts. The catalysts initiate the crosslink reaction by raising the pH and salinity from a fresh water slurry. This reaction is accelerated by the normally higher temperature in the wellbore. PBS Plug Retarder is used to delay the set, increase the available pumping time on surface, and broaden the window of possible applications. The PBS Plug M System density ranges from 10.3 lb/gal to 18.0 lb/gal, which is achieved with the addition of calcium carbonate, barite or hematite. PBS Plug M System products are packaged in 25 kg sacks. 

FEATURES
  • Operationally simple as only standard mixing equipment needed
  • Can be mixed off-line to eliminate NPT without impact of system properties
  • Stable at relatively elevated bottom hole temperatures
  • Multiple bridging grades allow optimization for a selected zone/formation
  • Excellent fluid loss control
  • Treatment can be optimized to achieve performance requirements
  • Acid soluble components
  • Compatible with water- and oil-based muds
  • Can be spotted through mud motors, bit nozzles and bypasssub-assemblies

 

APPLICATIONS

The typical application is control of lost circulation during drilling of troublesome formations however; the system is adaptable for other applications as shown below:

  • Lost circulation
  • Open hole cement retainer
  • Pre-cement pad
  • Profile modification
  • Formation consolidating gel
  • Sealing holes in casing
The combination of three (3) products, typical, or as many as six (6), satisfies requirements and objectives for nearly all applications or extreme lost circulation. For example, drilling fractured upper wellbores where scenarios from relatively moderate to high mud losses to lost returns are possible. For low temperature environments, PBS Plug Accelerator is incorporated for mixes where the base water is less than 85°F (29.4°C). THERMASAL®-A and THERMASAL-B are used to enhance and extend the thermal integrity up to 350°F.
PRODUCT COMPONENTS FUNCTIONS
PBS Plug Retarder Magnesium salt Crosslink retarder and thinner
PBS Plug M 20 Blend of polymers, filtrate reducers, and bare minerals Viscosity, filtration control, bridging
PBS Plug M 100 Blend of polymers, filtrate reducers, and bare minerals Viscosity, filtration control, bridging
PBS Plug M 500 Blend of polymers, filtrate reducers, and bare minerals Viscosity, filtration control, bridging
PBS Plug M 2000 Blend of polymers, filtrate reducers, and bare minerals Viscosity, filtration control, bridging
PBS Plug M 5000 Blend of polymers, filtrate reducers, and bare minerals Viscosity, filtration control, bridging
PBS Plug Accelerator Blend of calcium and potassium salts Low temperature applications, from 32°F to 85°F
PBS Plug Activator M Blend of salt and magnesia compound Primary crosslink  catalyst
PBS Plug Modifier Blend of specially sized calcium carbonate and magnesium compounds Secondary crosslink  catalyst
PBS Plug Retarder Magnesium salt Crosslink retarder, thinner
LITE PLUG XC Blend of 8000 micron borate material Enhance bridging in system or use in a lead spacer
pH-6 Organic acid Reverse crosslink
Thermasal-A Anhydrous salt antioxidant Oxygen scavenger
Thermasal-B Fine-ground magnesia compound Buffer and thermal extender


 

To learn more information about PBS Plug M System as a solution to your lost circulation situations, click below.

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