Thixsal-Ultra® System

DESCRIPTION

Thixsal-Ultra is a proprietary drilling and completion system based on patented technology. Use of improved bridging particle distributions reduce filtration control polymer requirements while providing more dense, ultra-low permeability filter cakes. Size ranges, concentrations, and blends of soluble solids are optimized to bridge and seal specific formation pore throat openings. As a successor to the Thixsal-Plus system, Thixsal-Ultra is an ideal candidate for highly deviated and horizontal wells. In addition to drilling into the payzone, Thixsal-Ultra can be utilized in underreaming, milling and washing sand. Packaging is in 50 lb or 25 kg sacks.

FEATURES

  • Superior rheological properties at low and high shear rates for outstanding hole cleaning and hole gauge, especially for horizontal drilling in unconsolidated formations
  • Thin, ultra-low permeability filter cake that limits filtrate invasion into the formation yet cleans up easily to allow maximum production
  • Thermal stability of basic system is 275°F with addition of pH Buffer
  • Upper temperature limit is extended to 325°F with inclusion of Thermasal™ -A, Thermasal-B, and Polytex AHT
  • Four bridging particle distributions below 60 mesh (Ultrasals)can be blended together and formulated in ratios necessary to maximize filter cake design
  • Performs in a wide range of formation permeabilities
  • Incorporates the use of Inhibisal Ultra® B for well bore stability when drilling through shale
  • Specialized cleanup techniques fit downhole drilling and completion equipment and procedures

ADVANTAGES

  • Utilizes Ultra Breake M®, a unique breaker system to ensure filter cake removal
  • Lower filtrates with less solids that result in thinner filter cakes
  • Less system viscosity at circulating shear rates
  • Higher density systems available with inert weighting solids and good filtration control without excess filtrate reducer
  • Increased percentage of soluble solids below 10 microns lessens total polymer requirements while providing more efficient particle distributions with less total solids
  • More efficient filter cake removal with less polymer and solids

 

PRODUCT COMPONENTS FUNCTIONS

Thixsal-Ultra

Derivatized starch, xanthan gum biopolymer

Viscosifier

FL-7 Plus®

Derivatized starch

Fluid loss control additive

Ultrasals

Sized, evaporated NaCl

Bridging particles

Plug-Sals

Medium to coarse NaCl

Bridging/lost circulation additives

CM-TH

Inorganic salt

Complexing buffer for cement contamination

Inhibisal Ultra B

Polyglycol

Well bore stabilizing

additive/lubricant

pH Buffer

Magnesia compound

Buffer to maintain alkaline pH

Thermasal-A & B                  

Anhydrous salt and magnesia compound

Two component thermal stabilizing system

Polytex AHT

Polymer blend

High temperature fluid loss control additive

Defoam 2

Water miscible gycol mixture

Defoamer

Lubetex®

Non-polluting oils and surfactants

Lubricant

Ultra Breake M

Magnesium peroxide

Internal filter cake breaker

D-50 PARTICLE SIZE & THEORETICAL SEALING CAPABILITY
PRODUCT

D-50

(microns)

PORE SIZE

(microns)

PERMEABILITY

(mD)

Ultrasal™ 5

5

15

225

Ultrasal 10

10

30

900

Ultrasal 20

20

60

3,600

Ultrasal 30

30

90

8,100